Build a Removable Trailer Cage with Swinging Back Tailgate
Table of Contents:
- Introduction
- Materials and Tools
- Cutting the Steel
- Welding the Frames
- Securing the Frames
- Installing the Mesh
- Painting the Frames
- Final Installation
- Lessons Learned
- Conclusion
Introduction
In this video, I will show you how to make a removable trailer cage with a swinging back tailgate. We will go through each step of the process, from cutting the steel to installing the mesh. By the end of this tutorial, you'll have a sturdy and functional trailer cage that can be easily attached and detached as needed.
Materials and Tools
Before we begin, let's gather all the necessary materials and tools for this project. You will need the following:
- 30x30mm (1.25x1.25 inch) equal angle steel
- Welding helmet
- Grinder
- Bolts and nuts
- Tube and pins for securing the frames
- Mesh for the cage
- Paint and primer
- Wax and grease remover
- Spray gun
Cutting the Steel
The first step is to cut the steel into the desired lengths for the frames. Using the measurements taken from the trailer, mark and cut the steel pieces accordingly. Make sure to use a setup that keeps the steel flat and prevents any twisting. Once the pieces are cut, check the diagonals to ensure the frames are square. Clamp the lengths in place and tack weld them together.
Welding the Frames
With the frames clamped and tacked in place, proceed to weld them together. Use a new welding helmet for clear visibility and ensure a secure and strong weld for each joint. After the welding is complete, use a grinder to smooth out any rough edges and check the straightness of the frames.
Securing the Frames
To secure the frames, we will use a piece of tube and pins at the front and back of the cage. Weld the tube to one side of the frame and create flats for welding it to the back or front. Grind off two opposing edges of the tube to allow clearance for slipping in the pins. Test the fit and functionality of the pins before moving on.
Installing the Mesh
Now it's time to install the mesh onto the frames. Lay out the mesh over the frame and cut off the wires at approximately half the thickness of the frame. This will provide enough room for welding. Weld every wire to ensure a secure and rattle-free cage. Mask off any bolts that were welded on earlier to protect them from paint.
Painting the Frames
Before painting the frames, clean the surface with wax and grease remover to ensure a smooth finish. Apply a primer coat and then proceed with the top coat. For this project, we will be using a pewter or silver color to create a nice contrast with the trailer. Use a spray gun for better coverage and follow the instructions for mixing and spraying the paint.
Final Installation
Once the paint is dry, it's time to install the cage onto the trailer. Ensure a proper fit and alignment before securing the cage in place. This may involve using bolts or other fasteners to attach it securely to the trailer. Test the swing gate and check for any drooping or instability. Make any necessary adjustments to ensure a sturdy and functional cage.
Lessons Learned
Throughout this project, there were a few lessons learned. One of the main considerations is to add pockets to the bottom of the trailer and extend the posts for added rigidity. This will prevent excessive movement of the sides when the back gate swings open. Additionally, adjust the spray pattern when painting to avoid runs and improve overall results.
Conclusion
In conclusion, building a removable trailer cage with a swinging back tailgate is a practical and useful project. With the right materials, tools, and techniques, you can create a sturdy and secure cage that can be easily installed and removed as needed. By following the steps outlined in this tutorial, you can successfully complete this project and enhance the functionality of your trailer.
【Highlights】
- Learn how to make a removable trailer cage with a swinging back tailgate
- Cut and weld steel frames for the cage
- Secure the frames using tube and pins
- Install mesh onto the frames
- Paint the frames for a professional finish
- Ensure a sturdy and functional cage
- Lessons learned for future improvements
【FAQs】
Q: Can I use a different type of steel for the frames?
A: While the tutorial uses 30x30mm equal angle steel, you can adapt the project to suit other steel sizes based on your needs.
Q: What type of mesh should I use for the cage?
A: Any sturdy mesh material, such as wire mesh or metal grid, can be used for the cage.
Q: Can I paint the frames a different color?
A: Absolutely! Feel free to choose any color that suits your preference and complements your trailer.
Q: Do I need advanced welding skills to complete this project?
A: Basic welding skills are recommended to ensure strong and secure joints. If you're new to welding, consult with an experienced welder or seek professional assistance.
Q: How long does the paint need to dry before installation?
A: It's best to let the paint dry for at least 24 hours to ensure a durable finish before installing the cage onto the trailer.
【Resources】
