Build Your Own Liquid Calcium Chloride Sprayer for Snow and Ice Management
Table of Contents:
- Introduction
- Transitioning to Liquid Calcium Chloride Spray Units
2.1 Advantages of Liquid Calcium Chloride
2.2 Research on the Best Units
2.3 Choosing Between Electric and Gas Models
2.4 Pump Options for Electric Models
- Building the Spray Bar
3.1 Welding and Painting the Spray Bar
3.2 Ensuring Stability and Durability
3.3 Using Threaded Fittings for Easy Maintenance
3.4 Cam Lock System for Quick Disconnect
- Assembly and Components
4.1 Listing of Pump and Fittings
4.2 Amazon Affiliate Links
- Operation and Functionality
5.1 Connection to IBC Totes
5.2 Pump and Filter System
5.3 Utilizing the Spray Wand and Spray Bar
5.4 Mounting Options for Security and Professionalism
- Demonstration and Usage
6.1 Recap of Assembly
6.2 Overview of the Wire Harness
6.3 Simple Operation and Cost Benefits
- Advantages and Disadvantages of Rock Salt and Liquid Calcium Chloride
- Conclusion
Transitioning to Liquid Calcium Chloride Spray Units
In this step-by-step guide, I will demonstrate how to build 12-volt electric calcium chloride spray units. The purpose of this project is to transition from using rock salt to liquid calcium chloride for pretreatment and post-treatment of surfaces. This transition is motivated by the need for a more stable pricing option that is not heavily reliant on market fluctuations. By using liquid calcium chloride, I have access to approximately 20 million gallons, ensuring a consistent supply for our needs.
Advantages of Liquid Calcium Chloride
Liquid calcium chloride offers several advantages over traditional rock salt. Firstly, the price of calcium chloride remains relatively stable compared to the volatile nature of rock salt prices. This stability ensures cost-effective operations, even during extreme shortages. Additionally, liquid calcium chloride is more efficient, as it requires less weight compared to rock salt for achieving the same level of effectiveness. Furthermore, the use of liquid calcium chloride allows for pretreatment, which enhances its effectiveness in preventing ice formation on surfaces.
Research on the Best Units
To ensure optimal performance, I conducted extensive research to identify the best calcium chloride spray units available. Various factors were considered, such as pump capacity, durability, and ease of maintenance. Along with electric models, gas units were also evaluated for their advantages in terms of liquid output. Based on my research, I initially opted for a 12-volt electric model, which offers quieter operation and is suitable for smaller areas like condos.
Choosing Between Electric and Gas Models
While electric models like the 12-volt unit have their advantages, it is essential to consider the requirements of the specific project. Gas-powered units, although noisier, provide higher liquid output, making them more suitable for larger areas and heavy-duty applications. In our case, I may consider upgrading to a gas model in the future to accommodate increased demand. However, the 12-volt electric model currently meets our needs satisfactorily.
Pump Options for Electric Models
One crucial component of the spray unit is the pump. For electric models, it is essential to select a pump that can handle the required liquid output. After thorough research, I found a pump that provides a flow rate of 20-23 gallons per minute, which is well-suited for our electric model. This higher capacity ensures efficient and consistent spraying. However, further testing and evaluation will be conducted to assess its performance and determine if an upgrade is necessary.
Building the Spray Bar
The spray bar is a key component of the calcium chloride spray unit, as it is responsible for distributing the liquid onto the desired surfaces. To construct the spray bar, I used a piece of 2x2 tubing and a piece of 2x2 angle iron. These materials were welded together to create a sturdy and durable structure. By extending the metal portion of the spray bar along its entire length, I ensured that it remains intact even during rigorous movement.
Ensuring Stability and Durability
Many spray units on the market use PVC pipes for the spray bar, attaching them using zip ties. However, I opted for a more secure approach. By using threaded fittings at the ends of the spray bar, I ensured that they can be easily removed to flush out any debris that may accumulate over time. Additionally, a half-inch threaded tee is used at the center, allowing for a quick disconnect using a cam lock system. This flexibility enables the spray bar to be easily removed and set aside when necessary, such as when attaching a trailer hitch.
Cam Lock System for Quick Disconnect
To facilitate easy attachment and detachment of the spray bar, I incorporated a cam lock system. This system allows for a quick release by simply unclamping and pulling off the spray bar. By utilizing cam locks instead of barb fittings and hose clamps, the process becomes much simpler and more efficient. In case any debris or blockage occurs, the spray bar can be conveniently disconnected and flushed, maintaining the optimal performance of the unit.
Assembly and Components
In the description below, you will find a comprehensive list of the pump, fittings, and other hardware required to assemble the calcium chloride spray unit. To provide convenience and support for this project, the links provided are Amazon affiliate links. By using these links to make your purchases, you not only gain access to high-quality components but also contribute to supporting our channel through a small commission.
Operation and Functionality
The operation of the calcium chloride spray unit is relatively straightforward. The unit is connected to IBC totes using a 2-inch cam lock fitting, which ensures a secure and leak-proof connection. From there, the liquid is pumped through a filter system, providing clean and debris-free calcium chloride solution. The spray wand and spray bar are both connected to the pump through a quarter-turn valve, which allows for easy control of the desired spraying configuration. By shutting off the spray bar, the wand can be used for targeting smaller areas such as sidewalks. Alternatively, both the spray bar and spray wand can be used simultaneously for broader coverage.
Demonstration and Usage
To provide a visual demonstration of the assembled spray unit, I will showcase its usage in real-world conditions. By highlighting the assembly process, including the wire harness, and showcasing its ease of use, I aim to exemplify the practicality and cost-effectiveness of employing liquid calcium chloride for snow and ice management. This method not only enables efficient parking lot de-icing but also offers the advantage of pretreating surfaces to prevent ice formation.
Advantages and Disadvantages of Rock Salt and Liquid Calcium Chloride
As with any decision, it is essential to weigh the advantages and disadvantages of using different substances for snow and ice management. Rock salt has been the traditional choice for many years due to its affordability and availability. However, it is heavily influenced by market demand, leading to price fluctuations during extreme shortages. On the other hand, liquid calcium chloride offers stability in pricing and is more efficient in terms of weight to effectiveness ratio. By comparing and contrasting these two options, you can make an informed decision based on your specific needs and circumstances.
Conclusion
In conclusion, transitioning to 12-volt electric calcium chloride spray units provides a more stable and efficient solution for snow and ice management. By following this step-by-step guide, you can build your own spray unit, tailored to your requirements and surface area. From the assembly of the spray bar to the operation and benefits of liquid calcium chloride, this guide aims to provide valuable insights into the utilization of this effective de-icing method. Embrace the advantages of liquid calcium chloride and embark on a more cost-effective and reliable snow and ice management approach.
Highlights:
- Transitioning from rock salt to liquid calcium chloride for snow and ice management
- Advantages of liquid calcium chloride: stability in pricing and enhanced effectiveness
- Researching and selecting the best calcium chloride spray units
- Choosing between electric and gas models based on project requirements
- Building a durable and secure spray bar for efficient distribution
- Utilizing threaded fittings and cam lock system for easy maintenance
- Listing of pump, fittings, and hardware for assembly
- Operation and functionality of the spray unit, including connection to IBC totes
- Demonstration of usage and cost benefits
- Evaluating the advantages and disadvantages of rock salt and liquid calcium chloride
FAQ:
Q: Can I use a gas-powered model for smaller areas like condos?
A: While gas-powered models typically offer higher liquid output, they can be noisier and may be more suitable for larger areas. However, if you require increased liquid output for your specific condo project, a gas-powered model could be an option worth considering.
Q: How often should the spray system be flushed to prevent blockage?
A: It is recommended to regularly flush the system to remove any debris or blockage. This will ensure maximum efficiency and prevent any issues during operation. It is good practice to flush the spray system after every use and periodically check for any accumulation that may hinder performance.
Q: Are there any long-term cost benefits to using liquid calcium chloride?
A: Yes, liquid calcium chloride offers long-term cost benefits compared to rock salt. Its stable pricing ensures a more predictable budget for snow and ice management. Additionally, its efficiency means less material is required for the same level of effectiveness, further reducing costs.
Q: Can the spray unit be used for pretreatment as well?
A: Yes, one of the advantages of liquid calcium chloride is its ability to be used for pretreatment. By applying the solution in advance, it forms a protective barrier that prevents ice from bonding to the surface, making snow removal easier.
Q: What is the average lifespan of the spray unit?
A: The lifespan of the spray unit can vary depending on factors such as usage, maintenance, and quality of components. With proper care and regular maintenance, including flushing the system and inspecting for any wear or damage, the spray unit should provide reliable performance for an extended period.
