Learn How to Install Glass in Handmade Doors
Table of Contents:
- Introduction
- Weather Conditions and Cabin Life
- The Construction of Handmade Doors
3.1 From Rough Slabs to Finished Product
3.2 Applying Tung Oil Blend
- Installing the Glass into the Doors
4.1 Different Methods for Installing Glass
4.2 Nick's Preferred Technique
4.3 The Importance of Removable Trim
- Attaching the Glass with Nails
5.1 Creating a Secure Attachment
5.2 Using a Micro Pin Er for Nails
- Sealing the Glass with Silicone
6.1 Choosing 100% Silicone for the Job
6.2 Applying Silicone on the Inside Corner
6.3 Adhering the Glass to the Trim
- Allowing Proper Set Time
- The Exterior Door and Insulated Glass
- Progress Towards an Enclosed Porch
- Conclusion
Installing Glass in Handmade Doors
Extreme weather conditions have been causing disruptions for Esther and Nick's off-grid cabin life. Despite school cancellations, Nick has been busy working on their carpentry projects. In this video, Nick demonstrates how he installed the glass into his handmade doors setup right on their kitchen table. Let's follow along as he takes us through the process, with adorable Sadie as his sidekick.
The construction of handmade doors had already been covered in a previous video, from the initial stages with rough slabs to the finished product with several coats of tung oil blend. Now, the focus shifts to the installation of the glass. Nick acknowledges that there are various methods to achieve this, and he shares his chosen technique.
Unlike some doors that have glass mounted to the solid framing pieces, Nick opts for a removable side of trim on both sides of the glass. This arrangement allows for easy removal and replacement of the glass if needed. The design he came up with not only offers a stylish aesthetic but also provides ample bearing surface for the glass. To securely attach the glass, Nick drives small nails into the valleys created by the trim.
Using a specialized tool called a micro pin er, Nick inserts 23-gauge pins that are slightly oversized for this job. The pins sink all the way in, ensuring good glue coverage while avoiding visibility from the outside edge. With the glass held in place by the nails, the next crucial step is sealing it with silicone.
Nick emphasizes the importance of using 100% silicone for this task. He runs a thick bead on the inside corner of the door, which seals the outside from the inside. Additionally, he lays a skinny bead to adhere the glass to the trim permanently installed in the door. After applying the silicone, it is essential to allow proper set time. Nick recommends a minimum of 24 hours before standing up the door to ensure the silicone is fully cured.
Moving on to the exterior door, Nick had an insulated panel made to fit the glass size provided to the glass shop. The panel consists of two pieces of glass, vacuum-sealed together to provide insulation against heat loss. This progress brings Esther and Nick one step closer to having a functional enclosed porch, where they can store muddy shoes and plants.
In conclusion, Nick's demonstration of installing glass into handmade doors reveals his attention to detail and practical approach. By opting for removable trim and using nails and silicone, he ensures a secure and weather-resistant installation. With each step, the couple moves closer to completing their enclosed porch, where they can enjoy the benefits of their off-grid lifestyle.
Pros:
- Removable trim allows for easy replacement of glass if needed
- Nails provide a secure attachment for the glass
- 100% silicone ensures effective sealing and weather resistance
- Insulated panel for the exterior door minimizes heat loss
Cons:
- The process may require some skill and precision
Highlights:
- Esther and Nick continue their off-grid cabin life despite extreme weather conditions.
- Nick demonstrates how to install glass into handmade doors using his preferred technique.
- Removable trim and nails provide a secure installation, allowing for easy glass replacement if necessary.
- 100% silicone is used to seal the glass and ensure weather resistance.
- The exterior door utilizes an insulated panel to minimize heat loss.
- The couple is one step closer to having a functional enclosed porch.
FAQ:
Q: Why did Nick choose to use removable trim for the glass installation?
A: Nick chose removable trim to allow for easy glass replacement or repair if needed. It provides flexibility in case of glass breakage or seal issues.
Q: What type of nails did Nick use to secure the glass?
A: Nick used 23-gauge nails with a micro pin er tool. These nails are small and barely visible once inserted.
Q: Why is 100% silicone recommended for sealing the glass?
A: 100% silicone is highly effective in creating a weather-resistant seal. It provides durability and ensures the glass remains securely in place.
Q: How long should the silicone set before standing up the door?
A: Nick recommends allowing the silicone to set for at least 24 hours to ensure it is fully cured and ready for use.
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